Lean manufacturing applied to a wiring production process

Pena, R.; Ferreira, Luís Pinto; Silva, F.J.G.; Sá, J.C.; Fernandes, Nuno O.; Pereira, T.

http://hdl.handle.net/10400.11/7305

Use this identifier to reference this record.

Name:	Description:	Size:	Format:
2020 Pena et al Procedia Manufacturing.pdf		1.58 MB	Adobe PDF	Download

Send Feedback

Authors

Abstract(s)

This project was carried out at a company in the electric mobility sector, which manufactures chargers for electric vehicles, specifically in the wiring section. The main objective of the developed work was to improve the production processes in order to enhance responsiveness to the growing demand. After analyzing the processes in the section, the objectives were outlined to enable the improvement of some practices in the production department, such as the ones related to the organization of the raw material supermarket, as well as the calculation of the wiring consumption by chargers, and the implementation of a production control system. After the improvement actions were implemented, it was possible to observe a 14,9% reduction in the changeover process of the cable cutting process; weekly wiring consumptions were estimated, and procedures were defined to generate orders of raw material and supply to the workstation, which led to the elimination of stock shortages. In addition, worker autonomy increased and production downtime was reduced.

Keywords

Lean manufacturing Process improvements 5S Production control Changeover Stock shortages Production practices Time wasted

URI

http://hdl.handle.net/10400.11/7305

Citation

PENA, R. [et al.] (2020) - Lean manufacturing applied to a wiring production process. Procedia Manufacturing. ISSN 2351-9789. [S.l.] : Elsevier, 51. p. 1387–1394. DOI: 10.1016/j.promfg.2020.10.193