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Cyber-physical production systems supported by intelligent devices (smartboxes) for industrial processes digitalization

Publication . Torres, Pedro; Dionísio, Rogério; Malhão, Sérgio; Neto, Luis; Ferreira, Ricardo; Gouveia, Helena; Castro, Helder

ndustry 4.0 paradigm is a reality in the digitization of industrial processes and physical assets, as well as their integration into digital ecosystems with several suppliers of the value chain. In particular, Industry 4.0 is the technological evolution of embedded systems applied to Cyber-Physical Systems (CPSs). With this, a shift from the current paradigm of centralization to a more decentralized production, supported by Industrial Internet of Things (IIoT), is implied. The work reported in this paper focuses on the development of smart devices (SmartBoxes), based on low-cost hardware such as Raspberry Pi and also platforms certified for industrial applications, such as NI CompactRIO. Both platforms adopted the OPC-UA architecture to collect data from the shop-floor and convert it into OPC-UA Data Access standard for further integration in the proposed CPPS. Tests were also performed with the MQTT protocol for monitorization. Each SmartBox is capable of real-time applications that run on OPC-UA and MQTT, allowing easy interaction between supervisory systems and physical assets.

2019Conference object

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On the development of a component model for the realization of Industry 4.0

Publication . Neto, Luís; Gonçalves, Gil; Torres, Pedro; Dionísio, Rogério Pais

The fourth industrial revolution promotes Industrial Cyber Physical Systems (ICPS) as the key to achieve smart, efficient, flexible and self-organizing production plants. In a shop floor there are heterogeneous physical and logical assets that form the ICPS. But without proper communication and composition techniques the integration of these assets in ICPS is compromised. Component Based Software Engineering (CBSE) is a discipline of growing relevance for ICPS because integration and composition issues have been extensively researched in the software domain. Under the Reference Architecture for Industry 4.0 (RAMI 4.0), the Industry 4.0 Component Model inherits aspects of CBSE to specify how several industrial plant assets can form an ICPS. The technological aspects for physical assets digitalization and integration have been explored, but the I4.0 Component model lacks proposals and use cases for dealing with industrial software components. In this work we discuss the development of the Smart Component Model as a proposal for integration of software components in ICPS. Furthermore, we focus on how prediction and monitoring applications could be converted in I4.0 Components and integrated in ICPS. To sustain our proposals, we describe a real industrial case study where these developments are being applied.

2020Journal article

Open access